In our factory, the first step in turning raw materials into good fabrics is to prepare the yarn.
Before the yarn is woven, it is first put on a layer of "protective clothing" (this is called sizing) so that it is not easily broken when the machine is running quickly.
Then, workers will very carefully thread these yarns one by one and arrange them neatly (this is called threading), so that the woven cloth can be stylish and not scattered.
After the yarn is ready, it enters the core "transformation" link - loading the loom.
No matter what kind of advanced machines they are, they repeat three key actions:
1.Opening: First separate the yarn lengthwise to leave a gap.
2.Weft insertion: quickly pass the transverse yarn through this gap.
3.Beating up: push the horizontal thread through tightly and collide with the vertical thread.
In this way, the horizontal and vertical yarns are intertwined vertically and become pieces of "gray cloth". This is what we often call "white gray cloth". It is the original appearance of the cloth, and all subsequent dyeing and processing must be based on it.
Quality Assurance: The S·KAIFEI Standard
Technology provides the speed, but human expertise ensures the standard. As the greige fabric rolls off the loom, it enters the critical inspection phase.
S·KAIFEI, one of our senior skilled technicians, is shown conducting a rigorous inspection of the freshly produced fabric. With years of experience, S·KAIFEI does not merely look at the cloth; they feel its texture and tension.
1.Defect Detection: S·KAIFEI is meticulously checking for common weaving faults such as broken ends, missing picks, or oil stains.
2.Specification Verification: Ensuring the fabric density and width strictly adhere to the technical specifications.
This human element of quality control ensures that any anomaly is flagged immediately, guaranteeing that only fabric of the highest integrity moves to the dyeing stage. When you partner with us, you are not just buying underwear; you are investing in a process validated by experts like S·KAIFEI.