The knitting machine used in our underwear production is the core equipment that ensures fabric quality. With its precise craftsmanship and strict standards, it controls product texture from the source and perfectly meets customer customization needs.
The core advantages of the knitting machine lie in synchronous transmission and numerical control precision:
● All machine shafts adopt synchronous rotation design to ensure consistent tension and thread path for every yarn strand during weaving, resulting in uniform fabric patterns and preventing misalignment or skew issues, presenting a delicate and consistent texture.
● Equipped with a professional numerical control system, it can accurately match customer-specified yarn parameters. Whether it's yarn thickness or weaving density, digital precision control can be achieved, eliminating human operation errors.
● Fabric weaving follows the principle of "controllable raw materials and precise weight per square meter": only exclusive yarns specified by customers are used, available in two basic colors - black and white. The white yarn can reserve space for later dyeing, fully matching the customized color codes provided by customers.
● During weaving, fan drying technology is applied to quickly remove excess moisture from the yarn, ensuring precise weight per square meter and eliminating any possibility of cutting corners in the process, guaranteeing uniform weight and stable quality for every meter of fabric.
● A high-quality underwear fabric is woven from multiple strands of mesh yarn:
Through precise yarn distribution and weaving logic, the weaving machine interlaces multiple strands of yarn in an orderly manner, creating a fabric structure that combines softness with support, ensuring both wearing comfort and meeting the elasticity and shaping requirements of underwear.
After weaving, the fabric must pass through dual quality control before distribution:
1.batches are inspected manually to check for texture, weight, defects, and other issues.
2. Once qualified, they are stored in exclusive warehouses in bulk.
3. based on customer order quantities, the fabric will be withdrawn from storage and cut as needed,sent to dyeing factories for precise coloring,ensuring that each batch meets customer customization standards with full traceability and quality control throughout the process.